Senior Mechanical & Industrial Engineering

From Prototype
to Mass Production.

Hands-on engineering support for hardware startups and SMEs.
I bridge the gap between initial concept and scalable manufacturing.

Trusted by Startups, Scale-ups & Medtech Innovators across Europe

Engineering for Real-World Manufacturing

I help founders and CTOs who need a senior engineer without hiring full-time. My focus is on speed, cost awareness, and risk reduction.

Hardware Startups

Pre-seed to Series B. Moving from functional prototype to DFM ready.

Medtech & Robotics

High-reliability systems requiring validation and precision.

Industrial SMEs

Modernizing products or solving manufacturing quality issues.

Services

01

Product Development

  • Mechanical design (CAD)
  • Architecture & system definition
  • Prototype development
  • Design reviews & risk analysis
02

DFM / DFA & Costing

  • Design for Manufacturing & Assembly
  • Material & process selection
  • Cost breakdowns and optimization
  • Tooling feasibility & strategy
03

Industrialization

  • Pilot series & pre-production
  • Transition to mass production
  • Production line readiness
  • Quality & repeatability mindset
04

Manufacturing Support

  • Supplier sourcing & evaluation
  • RFQs & technical alignment
  • Supplier communication (Asia/EU)
  • Manufacturing troubleshooting
05

Advisory & Coaching

  • Technical due diligence
  • Hardware roadmap definition
  • Support for CTOs & founders
  • Scale-up reviews
  • Innosuisse Coaching (Official Program)
    Coaching engagements are handled directly through the official Innosuisse coaching framework.

Projects

Autonomous Robotics Drone Arm
Autonomous Robotics / Drones

Production Readiness & Supplier Coordination

Led the complete industrialization phase for a high-performance drone platform. Optimized mechanical robustness for mass manufacturing, established the global supply chain, and coordinated with Asian suppliers to ensure precision tolerances were met at scale.

Medical Wearable Device
Medical Wearable Device

Manufacturing Validation & Material Selection

Managed early-series manufacturing oversight for a Class II medical device. Conducted rigorous material selection, oversaw verification/validation builds, and ensured full compliance with medical ISO standards during the transition from prototype to pilot production.

Consumer Sports Product
Consumer / Sports Hardware

DFM & Cost Optimization

Executed comprehensive DFM analysis and cost reduction strategies for high-volume consumer goods. Optimized plastic injection molding parameters and realized a multi-cavity tooling strategy that reduced per-unit manufacturing costs by 20%.

Industrial Assembly
Industrial Mechanical Assembly

CNC & Sheet Metal Engineering

Engineered complex industrial machinery assemblies combining CNC machined and sheet metal components. Streamlined the assembly process for factory readiness, resolving tolerance stack-up issues and improving serviceability for end-users.

About

Daniel Puerta Díaz

Senior Mechanical & Industrial Engineer | +15 Years Experience

Based in Switzerland, working with projects across Europe & Asia.

My background spans aerospace, medical devices, robotics, automotive, and consumer sports equipment. I don't just design theories; I build products that work in the real world.

Expertise: Plastic injection molding, CNC machining, tooling, DFM/DFA, supplier selection, and cost engineering.

I have led engineering teams, coordinated with external manufacturers in Asian ecosystems, and advised multiple hardware startups from concept to production.

+15 Years of Experience
Global Europe & Asia Networks
Focus Industrialization & Scale

Ready to Scale Your Hardware?

Let's discuss your engineering challenges and how I can support your roadmap.

d.puertadiaz@gmail.com